Condition monitoring and machine health
Catch the failing machine before it stops the line.
Which machine is wearing out, how fast, and when do you need to step in?
Proxus reads vibration, temperature and current from your machines and sensors, catches a value that leaves its normal range and shows the health of every machine on one screen. Maintenance hears about a developing fault while there is still time to plan the work, not from the operator once the line has stopped.
The live demo opens in your browser with your name, company and work email. Nothing to install.
Pricing from $5,500 a year- 60+ machine protocols
- Alarms even when the network is down
- Unlimited users and dashboards
Running every day at these plants.See deployments
On the screen
The three questions maintenance asks every day, on one screen.
Which machines need attention now?
Every machine as a card, the worst first: its health, its vibration against the alarm limit and its bearing temperature. Red means act, amber means watch; one click narrows the whole screen to that machine.
- The health of every machine, worst first
- Vibration against your own limits
- Plants and lines side by side
Is the vibration getting worse?
A machine’s vibration over the past weeks, with its watch and alarm limits. When the trend keeps climbing, the screen shows roughly when it reaches the alarm limit at the current pace, so the repair can go into a planned stop.
- Watch and alarm limits on the trend
- When the limit is reached at the current pace
- Every entry into the watch or alarm zone marked
Which machines are losing health fastest?
Each machine’s health day by day, and a short list of the ones falling fastest. A slow decline nobody notices from one day to the next stands out in the colours, and after maintenance you see the colour come back.
- Day-by-day health per machine
- The fastest decliners, ranked
- Time spent in each vibration zone, per machine
Try these screens yourself, in your browser.
The same health picture on the maintenance office laptop, the planner’s tablet and the technician’s phone.
Open the live demoThe live demo opens in your browser with your name, company and work email. Nothing to install.
Real Proxus screens; the machine data shown is simulated.
In your plant
With the machines and sensors you have, on your own servers.
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Starts from the signals you have
Vibration, temperature, current and pressure from PLCs, drives and existing sensors, each read over its own protocol. The PLC program stays as it is.
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60+ machine protocols
Siemens S7, Modbus, OPC UA and many more industrial protocols. Where a machine has no sensor, we look at adding a vibration or temperature sensor with you.
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Limits and anomaly detection
Set fixed limits, or let anomaly detection learn how each signal normally behaves and flag a sudden jump, a slow drift or a signal that stops moving.
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The alarm reaches your team
By email, Microsoft Teams, Slack, SMS and other channels, with the machine, the value and the limit it crossed.
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Runs beside the machine
Detection runs on the Edge Gateway in the plant, so alarms keep coming even when the link to the central server is down.
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Your data stays with you
Runs on your own servers. Sending data to a cloud is optional.
How you start
Start with your most critical machines.
Pick the machines whose failure costs you most: a compressor, a filler, a main motor. We list their signals and sensors with you; once they are live, the same setup moves to the rest of the plant.
- We pick the critical machines and their signals together
- Their health, limits and alarms go live
- The same setup moves to the other machines and plants
Starter · one Edge Gateway
From $5,500 / year
- Unlimited users and dashboards
- No per-machine fees
- Runs on your own servers
An annual licence. The price follows the number of Edge Gateways and the data capacity you choose, not machines. Excluding taxes.
Request a pilot call Pricing in detail- Do we need new sensors?
- Often not to start. Many machines already report temperature, current or vibration through their PLC or drive. Where a signal is missing, we look at adding a sensor with you before the pilot.
- Does it predict when a machine will fail?
- It does not give a remaining-life figure. Proxus shows the trend, catches values that leave their normal range, and shows when falling health or rising vibration reaches your limit if the current pace continues. Your team decides when to step in.
- How is machine health worked out?
- From the signals you choose, for example vibration and bearing temperature against their limits. It is set up with you for each machine type and can be changed at any time.
- Who gets the alarm, and how?
- The people you choose, by email, Microsoft Teams, Slack, SMS and other channels, with the machine, the value and the limit it crossed. The alarm can also go to your maintenance system through a database, a message broker or a REST endpoint.
- How is it priced?
- Pricing starts from $5,500 a year (Starter, one Edge Gateway). The price follows the number of Edge Gateways and the data capacity, not machines or tags; users and dashboards are unlimited.
Next step
Let’s pick the machines to start with.
Tell us which failure costs you most. A Proxus engineer gets back to you and scopes the pilot with you.
Tell us about your plant
A Proxus engineer replies within one working day.
Rather look around first? Try the live demo